Semi-Smart 12V Power Panel: Design Details

So – the basic design was pretty simple. But now comes some details. This is where the design really needs to be broken into parts… inputs, outputs, extra features… and a power supply – the whole 9 yards.

As far as a power supply – this won’t be a major challenge. 12V in, with a secondary 5V rail for logic, and possibly the Arduino. A 7805 with proper bypass filtering will handle it.

The output circuitry is pretty straightforward, though, as I alluded earlier, I want this design to have a little flair – primarily, I want the buttons to be lit up separately from relay operation. I decided that upon power-up, I wanted the lights to cycle through without firing the relays. , just to show everything’s working. There’s also some possibility of adding additional diagnostic features this way. For this reason, i needed double the number of circuits for output lines. Since only the larger Arduinos have this many I/O pins, and that’s a waste of computing power, multiplexing is the way to go… in this case, the TI chips I mentioned.

Additionally, since the S2P circuit has one input and 8 outputs, and is addressable, I can use a single digital I/O pin (bit-banging the serial data manually) to control the 16 I/Os I have planned currently – not to mention the possibility of 6 other sets of 8 outputs with additional chips.

For safety reasons, all of the S2P chip I/O pins are buffered using open collector 2N3904 INPN) transistors – to avoid potential over-current conditions. Moreover, this opens up possibility of other output circuit configurations in the future.

Now – the outputs were fairly simple. The inputs, on the other end, will present a challenge. Again, I want to do what I can to allow for future expansion. Additionally, I had to figure out how to simplify code, and still have the system continuously watch for inputs – there aren’t enough interrupt pins for each button to get an input.

with a little work, I found several multiplexer ICs that could be enabled – so i would need one “Read” pin to check data, address lines for the multiplexers, and individual “enable” pins for each multiplexer – so for 8 possible inputs, I would need 3 address lines, 1 data line, and the enable line wouldn’t matter (so a total of 4 lines – i could tie the enable line always high). for 16 inputs, I would need to add 2 enable lines (pin total 6), 24 inputs – 7 total pins, 32 inputs – 8 total pins, and so on. The polling is going to be pretty fast probably faster than the user could release a button, so that’s easy.

To make the system work without the user needing to hold the button until the system decides to poll, using logic-high (+5V) to indicate a button was pushed will also allow the button outputs to be diode-ORed, with the output connecting to a pin with an interrupt. This interrupt can then be used to trigger an input poll, and initiate output switching.

Leave a Reply